Ceramic Tile Lined Pipe And Fittings

 

Ceramic tile lined pipes are based on steel pipe fittings, using imported rubber a binder, lined with hard ceramic tiles, and bonding the hard ceramic tiles and the base pipe together, with strong adhesion and good wear resistance. Welding wear-resistant ceramic pipes is to stick the alumina ceramic lining tile with holes in the middle of the inner wall of the pipe with strong adhesive, and at the same time, with the spot welding process, the ceramic liner plate is firmly welded to the inner wall of the steel pipe through the small holes.

The Specifications For Ceramic Tile Lined Tiles

Main performance indicators: The wear resistance of the ceramic work surface is more than 100 times that of manganese steel, 20 times that of high chromium cast iron, and several times to several dozen times higher than that of wear resistant rubber. Ceramic metal bonding strength up to 300kg/cm2 can be used up to 500°C.

Suggested Usage

Ceramic tile lined pipes are mainly used in power plant coal powder, ash, mine powder, tailings, backfill, coal mines, coal in beneficiation plants, coke particles in coking plants, and materials in sintering plants.

Ceramics with very low friction factor at low impingement angles decreases the abrasion materials maximally. Its low density makes it easy to carry and install.

Physical Properties Of Ceramic Tile Lined Pipe

Flexure strength	Tensile strength	Elongation	Cross section stretch Ratio	Impact toughness	Hardness of wearable layer	Hydrostatic testing pressure
MN/㎡	MN/㎡	%	%	J/c㎡	HRC	Mpa
>610	>700	5	5.1	>15	>38	5.6-12.9

To achieve the best abrasion-resistant solutions, thicken ceramic liners can be used in the elbow which has serious abrasions.

Composition Of Ceramic Tile Lined Pipe

Composition	Thickness	Material	Process characteristics

Steel	6-16mm	20# seamless pipe Stainless pipe	Steel pipes with High strength and smooth interior
Viscose	0.5-1mm	High temperature resistant inorganic compounds	Long-term operation under high temperature of 350 °C without aging, thermal expansion, strong adhesion
Ceramic tiles	5-25mm	Corundum with a Al2O3 content is more than 92%	High density, super wear resistance, good toughness

Technology And Structure Of Ceramic Tile Lined Pipe

Ceramic tile lined pipe is composed of three layers: outer steel pipe layer, corundum layer, and ceramic glue layer. The inner ceramic layer is white from the surface. The ceramic is generally 95% ceramic, and the temperature is generally below 200°C .

At present, the common ceramic sheets lined with ceramic composite pipes are: ceramic block, dovetail mutual pressure, welding type, mosaic, card slot and so on.It has the characteristics of wear resistance and long service life.

Performance

1. Large hardness
   Rockwell hardness HRV 80-90
2. High wear resistance
   Wear resistance is equivalent to 20-30 times of high manganese steel.
3. Light weight
   Its density is 3.9g/cm³, which is only half that of steel, which can greatly reduce the equipment load
4. Imported glue
   Magbao imported glue, bonding strength: 10Mpa, working temperature: -60℃ to +250℃, welding type, wear resistance up to 800℃.

Specifications

Pipe diameter: ≥DN100
Steel pipe thickness: ≥4mm
Steel pipe material: Q235 or stainless steel
Ceramic thickness: 4mm, 6mm, 8mm, 10mm, etc.
Connection method: flange, welding, casing, V-connector
Working pressure: ≤1.0MPa (other pressures need to be communicated with customer service)

Ceramic tile technical indicators

Ceramic tile technical indicators
Ceramic marking: 92-95
Bulk density: 3.9g/cm³
Tensile strength: 1030MPa
Flexural strength: 212MPa
Hardness HRV: 80-90

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Well Packing And Delivery

There are probably hundreds of different methods for packing an abrasion resistant pipe and Elbows, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.